How to use rzr clutch tool In the SLP Clutch Press Tool has been widely accepted as the most efficient clutch compression tool available. And there you have it! Step 4: Remove the tools fasteners on the lower portion of the CVT cover. Here at Everything Polaris RZR, you’ll find an assortment of UTV clutch tools specifically designed for use with the Polaris RZR. Watch the video above and follow the steps below to remove the clutch on a Polaris RZR 900. Fits 2014-2015 XP 1000 RZR All Models; Fits 2013 Jagged-X; Corrects Shaft Spacing Issues; Corrects Shaft Alignment Issues; Used after a engine or transmission reinstallation; Does NOT Work on Turbo RZR's; Works with SDI Lock Plates; This tool fits: 2014-2015 XP RZR 1000 All Models Two and Four Seat HL Etc. Changing out the drive belt on a 2020 Polaris XP 1000, Hello all. Save Share Get the essential clutch tools for your Turbo RZRs and XP 1000. 15. 2012 RZR-S LE. Your CVT clutch consists of two shafts. For example, the Polaris RZR Clutch Holder Tool by SuperATV is a simple yet important tool that allows you to keep your Polaris RZR’s clutches fastened securely so you can service or remove them. 95 On P90X models you need to remove the primary clutch bolt, then remove the 6 bolt spring plate, then the black center post. 2017 RZR 1000 Highlifter Edition - Shock Therapy rear tender springs, Walker Evans Links, Dalton Clutch Kit, Rockford Sub, & Powerbase Sound bar. [00:46] First, Thankfully, removing the clutch on a Polaris RZR only requires a handful of tools, including a clutch puller. I also put the secondary spring in with the help of a friend without special tools. This clutch puller can be used on many different Polaris vehicles. Tool fits 2016-2021 RZR Turbo, 2018-2021 RZR Turbo S, 2020+ Pro XP, Turbo R, All Years RZR Made in the U. Bad part is for the end user he will have to spend a bit Remove the pry bar and reverse it so it catches the clutch as you reverse the wrench direction to tighten the clutch puller tool. Feel free to call after lunch today to discuss how to get it off now. One thing to remember, the clutch has marks on it for balancing and you need to put it back together the way it came apart. com FREE DELIVERY possible on eligible purchases Just a follow up on my clutch tool. com FREE DELIVERY possible on eligible purchases. Transmission input shaft size (We recommend measuring yours if unsure): Tool #1: 22. Buy Hunterworks (Original) Polaris Clutch Alignment Tool (HW-CAT161K): Alignment Tools - Amazon. Rating 5/5. When dust and dirt get sucked into your clutch intake, it circulates in the clutch area, penetrating the bushings, bearings and sliding surfaces and causing them to stick and bind, which results in excessive heat, premature clutch When tightening down the shafts, use grease on threads, and do not torque past 15 ft/lbs; Fits the Following: 2016+ Polaris RZR 900; 2016+ Polaris RZR 1000 S; 2014+ Polaris RZR XP 1000; 2016+ Polaris RZR XP Turbo; 2017+ Polaris RZR XP Turbo S; 2020+ Polaris RZR Pro XP; 2018+ Polaris RZR RS1; 2016+ Polaris General 1000; 2016-2018 Polaris Ranger 1000 Aside from improper break-ins and clutch-alignment problems, improper driving technique can also exacerbate belt wear to the extent that the drive belt fragments, burns off, or grenades completely. Todd, I bought your alignment tool a while back and used it to check my clutches, luckily they were perfect. 2013 RZR 4 - ProArmor doors, Protop roof, 28" Moto MTC tires, SuperATV winch & Wild Boar bumper, Racertech HD springs & Dalton Clutch Kit. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900, RZR XP 4 900, ORV, side by side, SSW and off-road information. This is shown on a 2016 model, but is the same on any other models with either SOLD!!! 2012 RZR 570, with most of the accessories Bought!!! 2015 RZR S900 Titanium! Let the fun begin (again)!! XP1K wheels and (according to their tool) a misaligned clutch. Tool fits 2016+ RZR XP1000, 900S, 1000S, General 1000/XP1000, Old Body Style Ranger 900/1000; 2 & 4 seat models. Tech questions on clutching todd@hunterworks. com Tool 49. Always a pleasure to visit the shop. amazon. hunterworks. STEP 3. I'm looking for an easier way, or use this tool to make is simple. We use all their clutch tools and sockets and they hold up great. In looking at some youtube videos it looks like some models have a way to use a clutch wrench to loosen the driven clutch to make installation easier. com Todd Office phone: 601 Changing out the drive belt on a 2020 Polaris XP 1000, this procedure will apply to many other Polaris RZR models. We have the best prices on dirt bike, atv and motorcycle parts, How To Align the CVT Clutch on Polaris RZR. But if you’re in a pinch and don’t have access to a Polaris RZR belt tool, Clutch Compression tool used to compress driven clutch springs Essential tool to change your driven clutch spring / helix Easily makes changing the driven spring a 1 person job Other name brands start at 89. SDI refuses to take me up on my offer to pay them to align my clutch using their tool to fix the problem because they say they do not do repairs 08 RZR 800- 11 front end change, SATV +6 High Clearance LT kit, Rhino axles, 900 XP shocks, 900XP front bearing carriers, dual core radiator, QSC clutch, 30" Carnivores/STI HD6 wheels, 3500lb Polaris winch, LED headlights, 30" lightbar, 7" LED driving lights, EMP 1/2 windshield, Air box relocation w/ custom snorkels, SATV EPS, CycleWorx 65amp VR, Maximize clutch engagement on your RZR 900 by using SuperATV’s Clutch Alignment Tool. SLP Clutch Press Tool has been widely accepted as the most efficient clutch compression tool available. Remove the clutch cover and move your shock out of the way by removing the lower bolt. the rod that goes inside the clutch that the puller bolt pushes against the rod the rod is about 1/2" to long with it inside the clutch the puller bolt will not thread onto the threads in side the clutch. Step 6: Pop the clutch tool out of the CVT cover. I did not use the clutch alignment tool (PU-50658-A) which the manual also says to use. "Don't wish your life away, many don't get the chance" - Unknown. you should really look closely at you clutch buttons because they wear out fast, and when the go out it then becomes metal to metal and costs big $$$ to replace. Maximize clutch engagement on your RZR 900 by using SuperATV’s Clutch Alignment Tool. Then we’ll put our shock back into our trailing arm and re-install the shock belt. Gotta use the clutch puller to pull it off the holder. comThis video is a basic cleaning video for a Polaris RZR 1000 or 900 or Ranger primary clutch This clutch is from a new machine with a filtered intake grate and less than 400 miles on it. 10. The tool itself is also heavy-duty for the pressure that it will be put under to get the This Belt Changing Tool was designed for the Polaris RZR Turbo and RZR S 2016 - 2019 models and the Polaris RZR RS1 2018 & 2019 models, to make changing the belt super easy with no modifications. . Todd https://www. The primary clutch comes pre-tuned with weights and spring pre-installed and ready to bolt on and use. Remove the clutch Not sure if the same puller works for all years but mine is a 2010 RZR 4. As my work table is on wheels, I’m going to weld this tool onto 2x2 to When tightening down the shafts, use grease on threads, and do not torque past 15 ft/lbs; Fits the Following: 2016+ Polaris RZR 900; 2016+ Polaris RZR 1000 S; 2014+ Polaris RZR XP 1000; 2016+ Polaris RZR XP Turbo; 2017+ Polaris I had the epi mudder clutch kit in my 2011 rzr s, I didn't like it due to the grinding into gears. 4. 99 Utvcrap. was there 2 are just one. The tool was way too short. Used the tool to install a new clutch on our Ranger. Since it’s not freezing outside and I assume you don’t have a deep freeze big enough for your RZR I would fill it full of hydraulic fluid or grease and crank the puller down as hard as you can with a ½ socket or even with a cheater bar then let it changed a belt on my 2012 rzr 4 and when i took it for a drive it was grinding going into gear. Made in the USA. The CCT520 works on these Polaris secondary clutches:900 Ranger 17, 900 RZR/RZR XC/RZR S/RZR 4 1 A short video showing how to use our clutch tool to aid in removal of your Polaris RzR primary and secondary clutches SKU: H100 PRP’s Belt Changing Tool for Polaris RZR 570, 800, XP900 & XP1000’s makes it quick and easy to change the belt on your Polaris RZR. Again, thank you. Having trouble aligning your Turbo clutch? Follow along with Wayne from our friends at Fusion Offroad as he works on aligning the clutch on a RZR XP Turbo, u The Polaris RZR Clutch Upgrade Tool Kit by Super ATV is made out of heavy-duty, heat treated carbon steel with ¾-16 thread. Jam nut tool is around $50 Motoparty Clutch Alignment Tool For Polaris RZR 900 1000 Turbo RS1 Sportsman 570 Ranger 900,Silver . 07Turbo Thx for the heads up. Use the correct primary clutch puller tool for the 900XP- it is longer than the RZR 800 tool. Using the SDI Clutch Alignment Tool to align the CVT clutches on your RZR is a great way to ensure the engine and transmission shafts are precisely aligned. The first step is to remove the primary and secondary from your RzR. 16. Finished the swap and putting everything back together and this is where the belt is sitting. Clutch Puller I have a Rzr that came with STM clutches and i am trying to change the belt. Includes clutch holder, spider nut tool, and optional clutch puller. We use the SLP clutch tool wedged against the frame to hold the secondary in place while torquing. well it did not work. I put the springs and belt on my rzr with no disapointments. Starting in 2016, the 900 and 1000 model UTVs, Polaris started using a lower-quality secondary clutch for their stock configuration. All the bolt holes are direct fit with no room for adjustment. 83 x 13. Possible extra step: If the clutch cover gets hung up on the aluminum gas tank shield, you may need to remove it as well. Correct and put our tool on the shafts to hold in place while using the info above . Definitely recommended as a great value. link for crow dog's site!!! www. Where is the cheapest place to buy a clutch spring compressor tool for my rzr 1000 primary and secondary clutch. FREE delivery Wed, Oct 23 on $35 of items shipped by Amazon. I used a 6 1/2" 5/8" bolt and cut the head off and threads off had them both at 2017 RZR S1K Black Stealth 2013 RZR 800 LE. Mother Clutcher new original spec primary clutch and tied-type upgrade secondary clutch and puller tool for RZR 1000XP models listed. How to Use; Remove 4 torx Used after a engine or transmission reinstallation; Does NOT Work on Turbo RZR's; Works with SDI Lock Plates; This tool fits: 2016-2023 XP RZR 1000 All Models ( Does not work on 2024 XP RZR) (Does not work on 2014-2015 XP 1000, use our specific tool for that 14-15 Tool) 2016-2024 Polaris Generals All Models; 2016-2024 1000S RZR All Models In this video, we show you how to remove a Polaris clutch from an snowmobile, ATV or side by side without using any special tools. This tool is crucial for properly aligning the shafts between the motor and the transmission, to ensure optimum performance and with help extend belt life on your UTV. com Save Share https://www. January 6, 2014. Fully tighten our hardware for our shock. Get the right tool for the job The SDI Clutch Alignment Tool is priceless when doing any sort of transmission work on your Polaris UTV We have Thank you all for watching this video! Consider subscribing, And I hope to see you in the next video!This is where you can buy the clutch alignment tool, thi It is just a matter of putting on loctite and torquing it back to spec if it comes loose, but you'll need a spider socket and clutch holding tool to do it, and a torque wrench capable of Im attempting to align my clutch, its . com/inc/sdetail/56301/177056This video is explaining our new Polaris RZR XP 1000 2014-15 Clutch Alignment tool google search clutch tools you can find the tool for 50. Kinda got into an awkward situation where I needed the tool to change my belt and since I bought the RZR used I couldn't find it. East of Nowhere The Clutch Guys show you step-by-step, how to use the CCT520. Full Forum Listing. Secondary clutch has no shims, and that is what the repair manual says to remove. from American tool-grade steel; Hardened steel, which is highly resistant to the tip bending like other pullers; Having a clutch puller makes clutch calibration changes far easier; Required for RZR Pro XP, Turbo R and 2021 XP Turbo/S models to On our 2015–2017 Polaris RZR XP 1000s, the sliders (#3514926) are 28 x 13. ? Thanks! Save Share TAGTEAM Getting ready to do a gear reduction and am stuck getting the inner clutch sheath out. Remove the primary clutch bolt using a 21mm socket. I made a tool and used a power bar with a 5ft piece of pipe to crack it free. Reinstall the belt, using any way to align clutches without a tool, or make the tool I have work? I used a straight bar before with my doo to align clutches but see nothing here on procedure or specs If you do alot of driving in and out of corners the clutch works great. $34. Now Fedex 2 Day Shipping when bought alone!! Corrects Shaft Spacing Issues; Corrects Shaft Alignment Today I installed my transmission after getting a gear reduction and between your tool and your video it was super easy to make surey clutch spacing was correct. --$50 you ship 4. I use a piece of wood to hold the Polaris RZR XP 1000 900, Polaris Ranger 800 - "The" Clutch Alignment Tool Check that link out and read the tech article Todd . found it on skid plate. Did this end up working for you? My 2015 also measures 10 5/8. 2016+ ACE900. ONLY fits the above models, no other. Use the tool like a pro! Remove the Clutch Cover and Clutch Vent Hose using a 8mm socket or nut driver. Belt Changing Tool and Clutch Cover Removal Tool For Polaris RZR S 900/ XP/RZR XP4 1000, with Flexible Driver & Reversible Sockets 5mm-13mm Tool Kit - Black. Very nice machinined tool. Correct alignment means ultimate clutch Clutch Puller Tool Use. Hunterworks Just need the Polaris clutch removal tool. I took the epi kit out and installed a Holz cluth kit and haven't had any problems Ya probably don't need it but our Rzr crew all carry plastic scrub pads to clean off melted rubber on the pulley surface. Need to get my primary clutch removed from a 2017 XPT. You can then thread the puller into the crank. Primary main nut removal tool. S. 99. milos Polaris RZR XP 900, Polaris Ranger 800 - Polaris XP 1000 . I bought the tool but the nut just gets real tight and is not moving the plate on the secondary. $21. Material: The clutch drive belt removal tool is made of high-quality steel. for some reason i thought there was two spacers on there. All tools are made by STM. 2012 RZR 570, Lovin it! Bandit Shocks, Heretic RZR LED Headlights, MotoAlliance Viper Winch, ITP TerraCross R/T Tires The second and easier way is to remove the secondary clutch and then take the belt off. Continue by working the belt off the driven clutch and then remove from the drive Hunterworks clutch alignment tool Literally used the tool for 1 minute. net running makin trax afco shocks and springs. The helix on a 2011 s rapid reaction is The tools will not be looked at as a one time use as many know the primary has wearable parts and the tools will be used again. Looking on picture of recommended puller I think the bolt is a same, but look like instead pushing on end of the crank the puller extension rod is smaller diameter and slide inside the hole for primary bolt and push No problem, used my clutch tool and popped right off, but secondary wouldn't budge. I ordered the longer clutch tool and after a little torque and a couple of taps with the ball peen hammer it popped off. 2017 RZR 1000 Highlifter MY16–MY18 RZR XP ® TURBO, XP® 4 TURBO Remove clutch spreader tool from driven clutch. Precision measurement explained in the video. com/polaris_turbo_rzrThis video explains how to take a Polaris RZR Turbo primary clutch apart and how to use our tools in the process. com Save Share This tool is needed whenever you remove the bolts/mounts holding the motor and transmission together. it was a two piece tool. Currently 3/5 Stars. All you need is a bolt wit Ensure precise alignment and optimize performance with the Hunterworks Clutch Alignment Tool for 2020-2024 Polaris RZR/Turbo/Pro models. This tool is crucial for properly aligning the shafts Here is a list of the clutch tools. Main Cross Members. When it starts getting super tight, if the clutch hasn’t popped off, use a hammer on the end of the tool and give it a few solid whacks. During our initial outings with the 2014 Polaris RZR XP4 1000, we This puller is also required to remove TAPP primary clutches from all RZR Pro XP and Turbo R models, as well as 2021 RZR XP Turbo/S models (DOES NOT WORK ON OEM P90X . Then put teflon tape on the I can tell you you are going to need a clutch holder and spider tool to put it back together, we have those. thx for helping out. You can install the weights and primary spring with the clutch installed. com/inc/sdetail/46309/253279Click the link above to go to the tool on our siteThis video is about explaining the new alignment tool f Polaris RZR 1000 Clutch Alignment Tool: Crucial for properly aligning the shafts between the motor and the transmission Sold in Pairs **When tightening down the shafts, use grease on threads, and do not torque past 15 ft/lbs** 2016+ RZR XP TURBO REQUIRES: DTPZRCAT-1K; DTPZRCAT-E; DTPZRCAT-TRB; 2014-15 RZR XP1000 REQUIRES: The Polaris RZR Clutch Upgrade Tool Kit by Super ATV is made out of heavy-duty, heat treated carbon steel with ¾-16 thread. One in the Rzr and other one back at camp We show you how to rebuild a Polaris Ranger 800 Primary Clutch, what tools to use, what parts are needed, and tricks on making it an easier process. Maximize power transfer and prevent belt slippage or premature wear. The primary you can up grade on the rzr, like others have said, you need to pull the secondary to replace the spring and helix. No nothing special, just thought i would share what i use to remove the drive clutches from a polaris. Works on 2016-2020 Polaris Turbo RZR's. www (I have most of the other tools, I rebuild sled clutches all the time) Also, do you guys have the special pliers for removing the buttons to change rollers and pins Never had anyone put a one way in a 900 but you can. 3. This video shows you how to use your Aftermarket Assassins belt removal tool. Watch for any shims behind it, that's how they align the clutch. With the above mentioned bolts loose, there is movement between the engine and transmission (1/4"). The brake cleaner is great to use and dries almost instantly, but sometimes people over kill with spraying, and you have a roller bearing between the sheaves- There is not much of any lube on those needle bearings, so just an FYI- cause they are not that easy to replace without special tools. Rotate/spin the driven clutch and belt approximately five to seven times to properly seat the belt in the driven Tool fits 2016-2021 RZR Turbo, 2018-2021 RZR Turbo S, 2020+ Pro XP/Turbo R, All Years RZR RS1, New Body Style Ranger 1000 DOHC models, **2014-15 ONLY RZR XP 1000** Tool #2: 26 MM secondary shaft hole inside diameter. Posted by Gary T Polaris RZR XP 1000 900, Polaris Ranger 800 - "The" Clutch Alignment Tool Todd . You will as said before need a good pair of heavy duty snap ring pliers. Thread the puller in by hand and tighten with a 3/4” wrench until the clutch pops off the shaft. This video covers how to use the tool Some kits let you make adjustments with the primary clutch on the RZR and some require you to remove the primary clutch. Now Fedex 2 Day Shipping when bought alone!! Corrects Shaft Spacing Issues; Corrects Shaft Alignment Issues; Used after a engine or transmission reinstallation; https://www. See more at UTVDriver You will need a new prop shaft because the yoke is most likely warped and I see the shaft is bent. Every machine is different so 1 plus 1 dosen't equal 2 when it comes to clutching. I'm trying to change the belt on my 2011 RZR 4 800. I am running paddle's and probably 200 lbs of accessories on the car (overhead stereo, front and rear bumpers, roof, led light bars and a full tool box in the bed). Please Are you looking for better engagement and better belt life on your Polaris RZR Trail S 1000? SuperATV has you covered with our REV1 Clutch Kit, and today we’re going to show you how to get one installed. Your right. Get this kit today and down the road look back at where you started off, upgrading your clutch. Save Share Buy Billet Belt Removal Tool for Polaris RZR XP Turbo RS1 Ranger Snowmobile 2875911: Tool Kits - Amazon. I removed the odd shaped, long bolt but Primary Clutch won't budge (as far as pulling it off is concerned). A. The Finally I had time to finish and test the STM Rage III overdrive clutch set up. Save Share Reply Quote Like. Or fastest delivery Sun, Oct 20 . 00 . Buy PAGOW 3PCS Clutch Drive Belt Removal Tool, Clutch Spreader Drive Ranger Belt Removal Tool, Belt Change Tools, for Polaris RZR RZR-4 XP Turbo RS1 Ranger XP 1000 Replace 2875911: Tool Kits - Amazon. com/inc/sdetail/60953/219263The link above goes to the tool, says RZR 900 but same tool and just listed by two names on our website T I got an email newsletter from Huterworks, and that led me to a new SDI clutch alignment tool and engine/transmission locking plate to keep the clutch aligned for good. 572 posts · Joined I had a hole punched in the aluminum half of the clutch case and had to take it off to patch it up. 303-400-0205. I sometimes use a black marker to mark all surfaces so it's easy to line back up. This will work with stock I grabbed one but have not pulled the clutches off to try it out yet, so I cant say whether it works or how. The P90X clutches are the factory clutch found on 2020+ RZR Pro XP, 2022+ Turbo R/Pro S, 2022+ Pro R & 2021 RZR Turbo/Turbo S models. so i did the Polaris RZR XP 900, 800 - Polaris Primary Clutch Tool Package . It will be a few weeks before I get to trying it. SDI refuses to take me up on my offer to pay them to align my clutch using their tool to fix the problem because they say they do not do repairs Just be careful when spraying the clutch face after scotch brite scuffing. 1. i put the one i found back in there and now it works fine. You will need to stop the primary clutch from spinning during this In this video Tony goes over how to clean and maintain your Polaris RZR CVT, including the primary and secondary clutches. How to use Video. I wrapped tape around some of the threads to keep it off the clutch splines. Get Fast, Free Shipping with Amazon Prime. Today I installed my transmission after getting a gear reduction and between your tool and your video it was super easy to make surey clutch spacing was correct. At best you might be able to move With a new or used clutch install, it’s also possible that the clutch will not release if the bellhousing is radically out of alignment. Tools list includes: I read on this forum NOT to use the one that holds by the fins. put teflon tape on the puller threads, pour water in the primary where the puller goes, Rzr xp UTV Garage: Learn how to remove a broken primary CVT clutch bolt from a Polaris RZR XP 1000 or most other UTV or Side by side machines. from American tool-grade steel; Hardened steel, which is highly resistant to the tip bending like other pullers; Having a clutch puller makes clutch calibration changes far easier; Required for RZR Pro XP, Turbo R and 2021 XP Turbo/S models to 2019 XP4 1000, 32" BFG KM3s, Dalton clutch, Shock Therapy RC2s with IQS. Tool fits 2016-2021 RZR Turbo, 2018-2021 RZR Turbo S, 2020+ Pro XP/Turbo R, All Years RZR RS1, New Body Style Ranger 1000 DOHC models, **2014-15 ONLY RZR XP 1000** Tool #2: 26 MM secondary shaft hole inside diameter. For 2016 and newer RZR and Ranger models with Square Block Style Clutches use Part https://www. A clutch puller for the primary is needed. This was my experience, also using the Holz tool on my 17 turbo. Correct shaft spacing & alignment issues with the Hunterworks Alignment Tool. STEP 2. This revolutionary drive and driven clutch servicing tool is designed specifically for A very commonly asked question is how to replace a belt, or adjust and set the belt deflection on our Tuner Secondary Clutches with the built in adjuster nut on the Side By Sides. Bolt 3/4" X 2 1/2" long 16 thread count (fine thread) 2. Put the new belt on and reinstall Here at Everything Polaris RZR, you’ll find an assortment of UTV clutch tools specifically designed for use with the Polaris RZR. Primary clutch holding tool. Specializing in gear reduction and clutching for the The remaining tools don’t cost much and everyone with a rzr should at least have a clutch puller. The tool is CNC machined from billet aluminum, hard anodized black and finished with post-machined and laser engraved Assault Industries markings. shore Discussion starter. SOLD!!! 2012 RZR 570, with most of the accessories Bought!!! 2015 RZR S900 Titanium! Let the fun begin Maximize clutch engagement on your RZR 900 by using SuperATV’s Clutch Alignment Tool. If you haven't done it before, you will need a clutch holding toollike the Polaris RZR 1000 Clutch Alignment Tool: Crucial for properly aligning the shafts between the motor and the transmission Sold in Pairs **When tightening down the shafts, use grease on I have the clutch removal tool and am having no luck!! Any ideas? Thanks . racer4015. 5 3. [19:02] Now we’ll grab our clutch cover. Good luck. Suspension Direct Inc (SDi) is proud to announce our latest addition to our line of tools for UTV and motocross applications, the Polaris RZR Clutch Alignment Tool. Sort by Oldest first Oldest first Newest first Most reactions. last RZR you shimmed was a 800 There are 6 bolts that connect the engine to transmission you use those to align but you have to have a tool to put it in right position then tighten the bolts back up https: NO, the puller threads screw into the clutch it is bigger than the bolt that holds it on, it screws into the crank and please don't do the homemade thing, you already got one mess don't make it two. utvguide. Im attempting to align my clutch, its . The primary clutch is held together by the primary bolt when Not specifically 800-tuned info, but I’ve pulled multiple rzr turbo primary clutches and some pop off easy while others do not. Thank you all for watching this video! Consider subscribing, And I hope to see you in the next video!This is where you can buy the clutch alignment tool, thi Primary & secondary clutch 5piece rebuild tools kit. Reactions: A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . Thanks not https://www. The "black center post" is what is preventing the tool from threading in. --$45 you ship. Located in southern Idaho. Work fantastic. 99 $ 34. https://hunterworks. The SDI alignment tool did not fix my issues with "losing To remove the primary, you will need a clutch puller tool, which is available from EPI for $39. 3 out of 5 stars. Save Share UTV INC SECONDARY CLUTCH SPRING COMPRESSOR / COMPRESSION TOOL - RZR & RZR-S 800 - POLARIS . Remove the clutch cover and move your shock out of the way Hunterworks New Alignment Tool. 2015 Polaris RZR 900s BELT removal FIELDUSE all safety gear, with jacks, and block all wheelsLift RZR take weight off the suspension,Remove bolts for belt co On snowmobiles the best way to get off a stuck clutch is fill it full of water and let it sit outside and freeze and they will pop right off. 572 posts · Joined I have a few clutch tools for working on STM clutches. But some have thought that may be normal since the 2015 belt is a little longer. 97mm. Spare belt(s). Polaris RZR XP 1000 900, Polaris Ranger 800 - Polaris XP 1000 Todd . 5 out of 5 stars 54 ratings | Search this page . Easy on, held securely, easy off. https://www. I can't find a source for it. Remove the CVT drive belt by using the spanner tool to release tension. Thanks not only for the tool, but also the helpful videos you put out. With proper alignment, you get better Misalignment can cause problems with the clutch and overall performance of your Polaris RZR 900. How to use the seconadry opener tool found in the tool kit. You will also need a "hold down tool" which I made from tips on this site. No problem I'll just make m The OEM inner aluminum housing aligns your clutches when you assemble the drivetrain. No more use for it so first $50 takes it Works with SDI Lock Plates; This Polaris RZR XP 1000 900, Polaris Ranger 800 - Polaris XP 1000 Todd . 2019 XP4 1000, 32" BFG KM3s, Dalton clutch, Shock Therapy RC2s with IQS. Also which brand of tool did https://hunterworks. Working on a primary clutch refurb, bought the EPI kit. Thanks in advance, Shoe. Made in the U. P90X Primary Clutch Separation Tool - Fits all P90X HD primary clutches found on Pro XP, Turbo R/Pro S, and Pro R We designed this tool to make splitting the primary clutch easier. Watch our how-to-use video! Fits: The Clutch Drive Belt Removal Tools fit Polaris 2016-2019 RZR XP Turbo, 2016-2019 RZR-4 XP Turbo, 2018-2019 Ranger XP 1000, 2019 Ranger Crew XP 1000, 2018-2019 RZR RS1. It is time to have a different kind of fun and to go on a different kind of adventure. 5. Rotate driven clutch and belt approximately 5-7 revolutions to properly seat belt. Order and shipping questions orders@hunterworks. An EBS clutch is torqued at 185 ft lbs and non EBS is 200 ft lbs. SuperATV’s Clutch Alignment Tool makes getting proper alignment a breeze. I use a 1/2” drive air impact on the clutch tool with plenty of force. My tool from my 19 doesn’t fit. This zinc coating gives the tool superior durability. This replacement part carries a 90 Day warranty against manufacturing defects to the original purchaser, for the period and subject to the terms stated on our Warranty Policy page. He also explains how to install a The deal with mine is i have a 1000 cc apex engine in mine with rapid reaction clutch off a 2010 50" rzr. Rotate the clutch five to seven times to help seat the belt on the sheaves. I just want to be prepared before I go to put in my clutch kit. com/inc/sdetail/56301/142421There is a link to the Hunterworks Polaris RZR Alignment tool. com This video shows you how to remove the secondary clutch on a RZR Turbo and Pro Turbo. Buy Clutch Spider Nut Socket Tool For Polaris 900 1000 XP RZR, Ranger, Ranger Crew, General, ACE, EPS, EFI UTVs, BIGLKNM Primary Clutch Spider Tool & Clutch Insert the clutch spreader tool into the driven clutch sheave and turn clockwise to spread the sheaves. Anyway in the end, someone suggested a solution that would work. EPI lends a helping hand in tuning our CVT. if you dont have the tool for the secondary This thread had some good suggestions - get a piece of rubber or wood cut to the same angle as the secondary sheaves in the driven clutch to wedge open the secondary and The secondary clutch you can hold by hand and loosen the center bolt, it will slide off the tranny output shaft. Alexander Racing Development https://www. To get it off you have to take off 2 bolts that support the transmission, and with them out the transmission can move around a bit. Got the clutch pulled and the cover plate off. Reinstall the clutch cover by maneuvering over the drive clutch and pivoting over the A-arm. Show Less . com. TERMS OF WARRANTY SuperATV offers premium products and extends one of the industry's best warranties to go with them. These shafts can get out of alignment over time, which could lead to problems with the clutch that result in damage or breakdowns for your RZR PRO I'm trying to change the belt on my 2011 RZR 4 800. We buy all our utv clutch tools, whip lights, switches race harnesses and more from stv. Can any clutch compression tool be used on a 2017 Xp4t clutch? 2011 RZR 800 Sport - EPI Clutch Kit, SLP Super Silent Muffler, Bumpers, Winch, Windows, fender flares, 27" mud lites, EPS, SuperATV steering rack, RTPro Springs, 5 point harnesses and The Assault Industries RZR belt replacement tool for Polaris CVT driven vehicles is used to release the tension of the clutch so that the belt can be removed and reinstalled quickly. R. We’ll go through and fully tighten all of our hardware, then re-install our shock guard. The link above goes to the new tool This video explains our new Polaris RZR Turbo Clutch alignment tool. $185 for the tools from Hunterworks. Probably last thing I can try to put on my RZR for more performance . Thanks in advance for the help, about at my wits end with this clutch stuff. 302 posts · Joined 2010 Add to quote; Only show this Suspension Direct Inc (SDi) is proud to announce our latest addition to our line of tools for UTV and motocross applications, the Polaris RZR Clutch Alignment Tool. As many of you have heard and experienced, the RZR 900 and 1000 have had issues with the spacing between the primary clutch shaft (crank shaft) and secondary clutch shaft (transmission shaft), which can result in poor clutch performance and drastically shorten belt life. We recommend at a minimum a primary clutch tool and a clutch compressor tool for this job. If I find out anything, i will let you know Drive Clutch Puller (Short) PA-48595 Clutch Holding Wrench 9314177 Clutch Holding Fixture 2871358-A Drive Clutch Spider Removal and Installation Tool Roller Pin Tool 2870910 Clutch Bushing Replacement 2870341 Tool Kit 2871226 Piston Pin Puller 2870386 Polaris RZR XP 900, Polaris Ranger 800 - HD Primary Bearing Kit Todd . Everything needed but a 4 inch + vise to hold the fixture plate. Correct alignment means ultimate clutch while i am waiting for some parts to come in i decided to make a tool to remove the spider on the drive clutch. Ebay or amazon. Correct alignment means ultimate clutch Polaris RZR XP 1000 900, Polaris Ranger 800 - "The" Clutch Alignment Tool Todd . com Best customer service. The Assault Industries RZR belt replacement tool for Polaris CVT driven vehicles is used to release the tension of the clutch so that the belt can be removed and reinstalled quickly. It is time to have a different kind of fun and to go on a different Did this end up working for you? My 2015 also measures 10 5/8. I marked the bolt holes that lock the housing in place. com Todd Office phone: 601-771-0070. In service manual for XP they have warning not to use primary clutch puller used on 800 engine, I think this warning is even on the XP clutch cover. Everything required to fully open up and service your Polaris Sportsman ,RZR or Ranger clutches. 80. Tried everything, there is another thread about it somewhere. 95. FREE Returns . com/How to remove a clutch cover from a XP 1000 RZR but this video can be used for other Polaris machines Shop for Tools, like SDI Clutch Alignment Tool at Rocky Mountain ATV/MC. com/How to remove a Polaris RZR or Ranger Secondary Clutch The Polaris RZR Clutch Holder Tool by Super ATV is made out of 4340 hardened steel and is zinc coated. This tool can be found in the Tool Kit provided by polaris. com/inc/sdetail/46309/253279Click the link above to go to the tool on our siteThis video is about explaining the new alignment tool f Perfectly align your Polaris RZR's clutch with this precise center to center alignment tool by Aftermarket Assassins. Torque to spec and use the OEM clutch tool to spread the sheaves, and then walk the belt onto the secondary, rotating counterclockwise. You can also use a 1/2" extension to hold it. It isn't like an XP1000, alignment isn't adjustable on a turbo. It clearly has not been cleaned often enough. --$45 2. The clutch housing is one piece cast aluminum housing with no adjustment slots. 030 Using the SDI Clutch Alignment Tool to align the CVT clutches on your RZR is a great way to ensure the engine and transmission shafts are precisely aligned. This cheaper clutch was harder to tune, Fixing The Polaris RZR XP4 1000's Clutch Woes. They say its the same tool they use for 2014/15 Xp so Im curious to see if it works. 2016-2024 Turbo RZR of any kind; RS1 any year; Pro R; 2018 and newer Ranger XP 1000; Any year Ranger SOHC 1000; 2024 XP 1000 RZR; Works Great . Rotate the driven clutch and walk the belt into the clutch. com Todd https://hunterworks. Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. i bought a polaris clutch removal tool for the primary clutch. Website: www. RZR Clutch Alignment Tool | Holz Racing Products | Performance UTV and Snowmobile Parts Loop the belt over the drive clutch and begin working it over the driven clutch sheave while spreading the sheave as needed with the spreader tool. Fortunately, the quick fix to get you back in business is a fresh belt, however, you can't change the belt without the right tool!The Assault Industries RZR belt replacement tool for Polaris CVT driven vehicles is used to release the tension of the clutch so that the belt can be removed and reinstalled quickly. Generally, the bellhousing will be more than 0. On EBS models, with the belt removal tool installed, loop the belt over the drive clutch and over the driven clutch. I'm gonna cut a 1/8" off the end of the tool (to keep it from hitting the broken off piece) fill the hole with oil and grease. com/inc/sdetail/88526/241760This video explains our new HW Turbo Alignment tool for the Polaris RZR Turbo 2016-20 models all except t In the primary the centrifugal force lifts the weights and the weights push the sheave against the spring to close the sheaves increasing the diameter of the clutch. 5mm and the rollers (#3514929) are 9. Both clutches are billet, **When tightening down the shafts, use grease on threads, and do not torque past 15 ft/lbs**The SDi Clutch Alignment Tool checks the alignment in every degre Not sure what is the OTC tools price, but Hunterworks sale all tools you need to work on your 1000 clutch. I attached a pic, my secondary looks a little different than some setups I have seen. I'm in a huge time crunch and need my engine back in my 2013 900xp tonight. long story short forgot to put spacer behind secondary. See whic So after using the clutch alignment tool and working through some issues, i wanted to report back on my findings. It will require special tools and time to tune it to your machine. Also which brand of tool did you use and did you reuse the bolts that you loosened to make this adjustment. Sketchy but it can be done. Make sure this is what you want to do. Installation of a new clutch kit can be done in a couple of hours with the correct tools. Step 5: With an 8mm socket, remove the fasteners at the top of the CVT cover. This revolutionary drive and driven clutch servicing tool is designed specifically for compressing and holding springs for ease of assembly and disassembly. 2 off and requires shims. 58 x 28. Introduction Video (Must Watch) How to use Video. 99 $ 21. They also built us a custom cnc plasma table. A stuck secondary clutch is a common problem on some RZR's and Side By Sides, here is an easy way to remove it using simple tools like a slide hammer and a c SOLD!!! 2012 RZR 570, with most of the accessories Bought!!! 2015 RZR S900 Titanium! Let the fun begin (again)!! XP1K wheels and (according to their tool) a misaligned clutch. 12097 Kelly Lane Collinsville, MS 39325 Phone: 601-771-0070 Fax 601-771-0073. If it is the snap ring style I will most likely order a tool. 4 MM secondary shaft hole Inside diameter. S. This primary clutch assembly comes complete w This past weekend I snapped a belt at about 400 miles. Tool fits the f Alignment is via the rear cast aluminum clutch housing when it bolts to the engine. In looking Shop for Tools, like Polaris OEM Shock Spanner Wrench and Clutch Spreader Tool at Rocky Mountain ATV/MC. They were out of stock when I ordered the clutch kit is all. 1 thru 3 are needed to split the primary clutch into two pieces. Primary 1001032 Rage 3 & 6 Spider Tool. Save Share New XP1000 Clutch Buy Complete Primary Clutch & Secondary Service Tools Kit Fit for All Years Polaris RZR 1000, Ranger 900/1000, Polaris General 1000, & 2016-2021 RZR Turbo: Clutches - PAGOW 3PCS Clutch Drive Belt Removal Tool, Clutch Spreader Drive Ranger Belt Removal Tool, Belt Change Tools, for Polaris RZR RZR-4 XP Turbo RS1 Ranger XP 1000 2013 RZR 4 - ProArmor doors, Protop roof, 28" Moto MTC tires, SuperATV winch & Wild Boar bumper, Racertech HD springs & Dalton Clutch Kit. Is there a new removal tool needed? Sent from my iPhone I got an email newsletter from Huterworks, and that led me to a new SDI clutch alignment tool and engine/transmission locking plate to keep the clutch aligned for good. We have the best prices on dirt bike, atv and motorcycle parts, apparel Website: www. www. 50+ bought in past month. The inner clutch cover secures the engine and trans together. Hunterworks Inc. If someone can help, was going to call STM in the morning but if you have a idea Installation of a new clutch kit can be done in a couple of hours with the correct tools. Clutch Puller 1. NICECNC Blue Clutch Alignment Tool Compatible with Polaris RZR 900 2014 2015,RZR XP 1000,Ranger 900 Diesel Browning,XP 900 2013-2016 2017 2018,See Fitment! today i removed the primary clutch on my 94 300 2x4. I had to swap an engine in a 2018 Ranger Diesel Crew. Hello, i have the OSP tool and my clutch is a bit off, does anyone knows on how to set the parallelism? i have loosen all mount bolts but cant seem to move the engine/trans side Hey Guys. 5/8" X 3 1/2" long piece of 5/8" solid stock. We normally use an impact to run the puller in and pop the clutch off. I was The rest of the bearing is supported by the other components of the clutch when torqued together. Rather than use a wrench to hold open the secondary clutch, our simple Typical crappy tools - but work in a pinch for sure! - Link to source: Owners Manual and Tool Kit - Z20R4_92AC/BC/AE/BE/AK/BK/AR/BR/AH/BH/AT/BT/LE/LT/LC replacement The OSP tool is for aligning the clutches in a straight line via the use of shims. Remove the belt removal tool from the driven clutch. Basically lift car, pull shock cover, old clutches and then the opposite Sent from my SPH-L720 using Tapatalk :boohoo: Fyi @ camp RZR they were using 40 ft/lbs on the driven clutch center bolt when re-installing. Visit the motoparty Store. Use the right puller and then see what you need clutch related, we would have the puller, etc if needed. I also watched a hunter works video in which he held by the crank taper with a tool in a vice. last RZR you shimmed was a 800 There are 6 bolts that connect the engine to transmission you use Just be careful when spraying the clutch face after scotch brite scuffing. com/inc/sdetail/56301/142421Introduction to the new Hunterworks Polaris RZR, General and Ranger Clutch alignment tool. We’ll put all our hardware in, all the way around. The local dealership doesn't have the PU50658 alignment tool in stock so I need to Yeah, it's jammed in there. Details Clutch Alignment Tool: Crucial for properly aligning the shafts between the motor and the transmission. Getting the belt down into the driven sheave is a pain and I'm afraid I'm going to tear up the new belt installing it. 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